Servo Roll Feeder

NC SERVO FEEDER

Press Room Automation was the first Indian manufacturer to recognize potential of new technology of Servo-driven Press Feeding equipment in 2001. Press Room Automation has redesigned and simplified its entire servo feed line employing innovative, new manufacturing techniques to bring you the highest quality, lowest maintenance, most economical servo line ever.

  • Fast job changeover.
  • Compact and simple to install.
  • High production rates.

    • Servo-driven feed rolls grip and move material rapidly and precisely into a stamping press or automation operation. Press Room Automation includes user-friendly features at no extra charge – quick-release handles to adjust roller stock guides, exit support and stock buckle bridge, transition mounting brackets, positive pilot release and roll release for material insertion via Pneumatic Cylinder are just a few of our standard features. All Press Room Automation Servo Roll Feed models have extra-large rolls to withstand the toughest abuse and harshest pressroom environment. Compare our rated specifications and generous roll diameter against any other feed builder.

    Features

    MECHANICAL

  • Stabilized Steel frame construction
  • Gear driven upper Roll with anti-backlash features to ensure non-slip, positive feeding
  • Quick adjustment for stock thickness
  • Finished Rolls
  • Permanently sealed precision Roll Bearings, no lubrication required
  • Low Inertia Timing Sheaves with reinforced Gear Belt
  • Roll release Actuation Level that adapts to either Mechanical or Pneumatic Pilot Release
  • Entry Support Rolls / Cascade Rolls
  • Individually adjustable Roller stock guides
  • Roll Release Lever for Strip insertion
  • Adjustable Mounting Bracket with Transition Plate & Jack Screw for press line adjustment + 50mm
  • Exit anti-buckle Stock Bridge.

    • ADDITIONAL FEATURES

  • Accuracy to ± 0.025mm roll position is achieved through, closed-loop servo control and precision gearing.
  • When connected to the press control. advanced diagnostic protect machinery and dies by automatically stopping the press if a fault is detected.
  • On-Screen message displayed in English.
  • Smoother feeder operations with controlled acceleration profiles.
  • Up to 99 parts can be pre-programmed by part number, each having unique length, feed rate, acceleration and jerk configuration.
  • Multiple cycle choices-feed before press, press before feed, or intermittent operations - allow the user to set up the roll feed specific to his needs.
  • Input Power: 230/ 415V, 3 Phase. No Transformer Required.
    • Control Panel

    SERVO SYSTEM FEATURES

  • High Performance brushless Servo Drive (From International Source)
  • Precision incremental optional Encoder (In built) to provide velocity & position loop feed back.
  • Industrial Hardened Terminal : Easy-to-read solid state Interface Terminal display area with a backlit 4 line display, sealed membrane keypad with tactile feedback.
  • User Friendly Interface : The Interface Terminal directs the operator with clear, descriptive message in plain English. Pressing the Help key while in different screens directs the operator with instructions on how to change parameters or look at information. Different modes off operation can be selected as well as jogging forward ar reverse in manual mode.
  • Batch counting : The operator chooses the number of parts to make & the Interface Terminal will display a message when the count is reached. Up to 999,999
  • Advanced Feed-Angle Monitoring : Continually monitors the feed-angle & the material positions.
  • Compact electronic control Enclosure with built-in Operation Panel that can be easily adapted for press mounting or used as a freestanding console.

    • ADDITIONAL FEATURES

  • Accuracy to + 0.025mm roll position is achieved through, closed-loop servo control & precision gearing.
  • When connected to the press control, advanced diagnostic protect machinery & dies by automatically stopping the press if a fault is detected.
  • on-screen message displayed in English.
  • Smoother feeder operations with controlled acceleration profiles.
  • Up to 99 parts can be pre-programmed by part number, each having unique length, feed rate, acceleration & jerk configuration.
  • Multiple cycle choices-feed before press, press before feed, or intermittent operations-allow the user to set up the roll feed specific to his needs.
  • Input Power : 230 /415V, 3 Phase. No Transformer Required.

    • ACCESSORIES & OPTIONS

  • Stock Oiler
  • Electronic Cam kit : Programmable Rotary Limit Switch for Setting of the Safe Feed and Pilot Release Windows, with digital crank rotation position and Press Speed Indicator consult Factory.
  • Adjustable Pilot Release Cam Pin for mounting to press ram
  • Pneumatic/mechanical/servo roll release for pilot release.
  • Proximity sensor to initiate feed cycle instead of limit switch
  • Screw Adjustable Press Mounting Bracket.
  • Hydraulic Jack Press Mounting Bracket.
  • Special Roll Finish
  • Pull-Through Straightener.
  • Remote Pendant with Forward and Reverse Jog Push Buttons.
  • Additional measuring wheel on strip for measurement.
  • Sequential Press feeding to enter no of pitched in a single setting,
    • Servo Feeder

    Extra Light Series (ELS)

    Extra Light Series (ELS)
    Models Max Width in mm Thickness
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in MPM
        Min Max.      
    PRSF-AA-200-ELS 200 0.1 2.0 1.5 300 90
    PRSF-AA-300-ELS 300 1.5 1.0 300 90
    Servo Feeder

    Extra Light Series (ELS)

    Servo Feeder

    Light Series (LS)

    Light Series (LS)
    Models Max Width in mm Thickness
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in MPM
        Min Max.      
    PRSF-A-200-LS 200 0.1 3.0 3.0 400 90
    PRSF-A-300-LS 300 1.6 480 90
    PRSF-A-400-LS 400 1.2 480 90
    Servo Feeder

    Light Series (LS)

    Servo Feeder

    MID Series (MS)

    MID Series (MS)
    Models Max Width in mm Thickness
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in MPM
        Min Max.      
    PRSF-B-200-MS 200 0.3 3.5 3.0 600 90
    PRSF-B-300-MS 300 2.5 750 90
    PRSF-B-400-MS 400 2.0 800 90
    PRSF-B-600-MS 600 0.3 2.5 2.5 1500 90
    PRSF-B-800-MS 800 1.6 1280 90
    PRSF-B-1000-MS 1000 1.4 1400 90
    Servo Feeder

    MID Series (MS)

    Servo Feeder

    Extra MID Series (EMS)

    Extra MID Series (EMS)
    Models Max Width in mm Thickness
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in MPM
        Min Max.      
    PRSF-BH-300-EMS 300 0.3 4.0 4.0 1200 90
    PRSF-BH-400-EMS 400 3.0 1200 90
    Servo Feeder

    Extra MID Series (EMS)

    Servo Feeder

    HEAVY SERIES (HS)

    Heavy Series (HS)
    Models Max Width in mm Thickness
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in MPM
        Min Max.      
    PRSF-CH-300-HS 300 0.5 6.0 6.0 1800 90
    PRSF-CH-400-HS 400 5.0 2000 90
    PRSF-CH-500-HS 500 4.8 2400 90
    PRSF-CH-600-HS 600 4.0 2400 90
    PRSF-CH-800-HS 800 3.0 2400 90
    PRSF-CH-1000-HS 1000 2.0 2000 90
    Servo Feeder

    Heavy Series (HS)

    Servo Feeder

    Extra Heavy Series (EHS)

    Extra Heavy Series (EHS)
    Models Max Width in mm Thickn
    ess
    Range in mm    		 Max Thickness
    with Max
    Width in mm    		 Max Section in mm2 Max Velocity
    in mm
    PRSF-D-200-EHS 200 0.5 10.0 10.0 1800 90
    PRSF-Dhh-400-EHS 400 8.0 2000 90
    PRSF-Dh-600-EHS 600 6.3 2400 90
    Servo Feeder

    Extra Heavy Series (EHS)

    High Speed Series with Pneumatic Pilot Release

    High Speed Series with Pneumatic Pilot Release High Speed Series with Pneumatic Pilot release mechanism is suitable for electrical motor stamping & electrical lamination mfg. industries. Special high frequency & high flow solonoid valves are using to achive pilot release at high speed of 24 to 30 mpm.

    High Speed Series
    Models Max Width in mm Max Thickness
    Range
    in mm    		 Max Velocity
    in mm
    PRSF-A-200-HSS 200 0.1-1.0 120
    PRSF-A-300-HSS 300 0.1-1.0 120
    PRSF-A-400-HSS 400 0.1-0.8 120

    High Speed Series with Mechanical Pilot Release

    High Speed Series with Mechanical Pilot release is suitable for electrical motor stamping & electrical lamination mfg. industries where line speed is uptil 40 mpm.

    High Speed Series with Mechanical Pilot Release
    Models Max Width in mm Max Thickness
    Range
    in mm    		 Max Velocity
    in mm
    PRSF-B-200-HSS 200 0.1-1.0 120
    PRSF-B-300-HSS 300 0.1-1.0 120
    PRSF-B-400-HSS 400 0.1-0.8 120

    Top High Speed Series

    In top High Speed Series, Feed and Pilot release are done by two separate servo motors. This enable to achieve desired line speed uptill 60 mpm with high accuracy.

    Top High Speed Series
    Models Max Width in mm Max Thickness
    Range
    in mm    		 Max Velocity
    in mm
    PRSF-B-200-HSS 200 0.1-1.0 200
    PRSF-B-300-HSS 300 0.1-1.0 200
    PRSF-B-400-HSS 400 0.1-0.8 200

    High Speed Series Fedding Rates

    Max Stokes per minute in continuous running mode for a feeding angle of 180°

    Servo Feeder

    Feeders For Different Applications

    Servo Feeder

    High Speed Press Feeding Line for Electrical Lamination
    200mm(W) x .5mm (thk) x 1000 kg - 40mtr./min Decoiler, Precision Straightner, NC Servo Feeder

    Servo Feeder

    NC Servo Feeder for Deep Draw Press
    400 mm(W) x 4.0mm (thk)

    Servo Feeder

    Press Feeding Line with Servo Press Twin Decoiler, Straightener, NC Servo Feeder 200mm (w) x 2mm (thk) x 1000kg

    Transformer Lamination Punching

    Transformer Lamination Punching, Notching & Variable Cut to Lengh Line

  • Remote Pendant with Forward and Reverse Jog Push Buttons.
  • In MANUAL MODE Each Press & Servo Feed can be operated using individual push button on the control panel. Indicating lamp would be provided for displaying state of Feeder & Presses.
  • In AUTO MODE, anyone of the program can be selected & on pressing START button, the whole program is executed with 50 steps. The program can be edited. The display would show the machine status & feed parameters.
  • Any Station can be operated in any sequence with reference to Roll Feed position.
  • Also Roll Feed can have any indexing length in reference to operation of each Station Single / Jointly.
  • The system can store 100 programs each with 50 steps. The programming would have
  • Max. Speed of Material.
  • Max. Acceleration of Roll Feed.
  • UP & DOWN timing of Punching Presses.
  • Length setting of Each indexing.
  • Decoiler-Straightener-Drive & Loop Programming.
  • Job No./Edit/Set-up/Run Mode.

    • Pneumatic Feeder

    Pneumatic Feeder